Extruder Screens & Packs - Customized for Your Plastic Extrusion Process

Extruder Screens & Packs

Dashang Wire Mesh is a professional Chinese manufacturer specializing in custom extruder screens with woven wire mesh as filter medium. Our full product range includes single-layer disc screens, spot-welded multi-layer filter packs, aluminum bound frame filters, and custom special-shaped screens, most of which adopt reliable welding forming technology.

As an integrated factory, we maintain abundant spot inventory of extruder screens in diverse sizes, mesh counts and materials for immediate delivery with competitive factory-direct pricing. Meanwhile, we support fully customized production strictly according to your technical drawings and dimensional requirements, guaranteeing precise fitting and stable long-term extrusion performance for both bulk wholesale distributors and plastic extrusion processing factories.

Core Advantages of Wire Mesh Extruder Screens vs Other Filter Media

High temperature & high pressure resistance: withstand harsh working conditions inside extrusion barrels steadily;

Reusable after professional cleaning: lower long-term consumable procurement cost;

Stable filtration consistency: effectively intercept gels, carbides, metal shavings and undispersed pigments;Improve finished plastic uniformity: reduce surface spots, bumps and dimensional deviation caused by impurities.

Product Range – Detailed Specifications

Type	Structure	Best For	Mesh Range	Edge Type	Typical OD
Single-Layer Disc Screen	One woven mesh layer	Low impurity, non-abrasive melts (PVC pipe, profile)	20–150 mesh	None (raw cut) Seamless aluminum frame	1″ – 16″
Multi-Layer Spot-Welded Filter	2–8 layers welded together	Medium to high impurity (recycled plastic, rubber)	20/40/60/100/150 mesh combinations	Spot-welded	1″ – 16″
Aluminum-Bound Frame Filter	Multi-layer mesh + soft aluminum frame	High-pressure, particle scouring (engineering plastics)	Custom up to 500 mesh or Dutch woven mesh	Seamless aluminum frame	Custom
Oval / Rectangular Special Shape	Single or multi-layer	Larger filtration area, longer cycle	20–150 mesh	Welded or framed	Custom

Extruder Screens

Single-Layer – Low cost, easy replacement

Application: Virgin PVC pipe, profile extrusion, low impurity.

Pros: Cheap, readily available

Cons: Clogs fast, small filtration area

Multi-Layer (Spot-Welded) – Balanced performance

Composed of a support mesh (coarse mesh) and a filter mesh (fine mesh) to intercept impurities in stages; Uniform spot welding on the edges prevents multiple layers of mesh from shifting or layering under the impact of the melt, ensuring stable filtration accuracy and avoiding contamination of the product by mesh shedding.

Aluminum-Bound – High-pressure & edge protection

Application: Engineering plastics (PA, PC, POM), high melt pressure

Advantage: The soft aluminum frame creates a perfect seal against the breaker plate – no melt bypass.

Extruder Screens

Customized shaped filter mesh

Layer stainless steel wire mesh, which is connected to a specific shape (crescent/arc) through spot welding (spot welding), is combined to filter impurities in the molten plastic in the extruder, and ensure the purity and uniformity of the extruded film, fiber, pipe, plastic particles and other products.

Customized shaped filter mesh

Compatible with some models of continuous screen changers or melt filters to filter out impurities in high-temperature and high-pressure plastic melt. The edge wrapping process ensures that the mesh does not deform or delaminate under high pressure, and the elliptical/waist shaped design is designed to match the specific flow channels or slots of the screen changer.

Customized shaped filter mesh

Mainly used in plastic granulation, blown film, spinning, sheet extrusion, color masterbatch production and other processes;

Technical Specifications & Quality Standards

Wire material standard: ASTM A580 (stainless steel 304, 304L, 316, 316L)

Weave & inspection: ISO9044, ASTM E2016

Surface condition: Flat, clean, no creases, no rust spots, no mechanical damage

Welding: spot welding – consistent fusion without sharp burrs

Frame (if any): Dead-soft aluminum or 304 stainless steel edge wrapping

Industries & Applications

Extruder Screens Plastic extrusion: pipes, profiles, sheets, films

Rubber processing: strip extrusion, preforming

Recycling lines: post-consumer and post-industrial plastic regrind

Masterbatch & compounding: removing undispersed pigments and gels

Chemical & food (with 316L stainless steel and sanitary finish)

Why Choosing Dashang Wire Mesh?

We Are the Manufacturer -Not a Middleman; Own factory with 15+ years of wire mesh & screen production experience; Full traceability–from raw stainless steel wire (ASTM A580) to finished screen; ISO 9001 certified | Screens tested to ISO9044 & ASTM E2016 standards; No markup–you pay factory price, even for small batch trials; Technical Expertise That Saves You Money; Flexible Supply for Any Order Size; Sample order (5–20 pcs)–test our quality before mass production; Custom batch–no MOQ restriction for special designs (oval, rectangle, asymmetric shapes); Sample screens ready in 7 days–mass production in 15–20 days; Typical mesh combinations we offer (in stock): 14# / 20# / 40# / 60# / 80# / 100# / 120# / 150# / 200# / 12x64mesh / 24x110mesh – and custom mixed layers. Outer diameter tolerance: ±0.3 mm (or better on request)